Pacdora Blog

A mailer box, also known as a shipping envelope or flat mailer, is a preconstructed envelope that typically contains a self-sealing strip. They come in various styles, thicknesses, and materials, including poly mailers, bubble mailers, padded paper mailers, flat paper mailers, thick rigid mailers, etc. Mailer boxes are an efficient and cost-effective way to ship items, and they can be used for a variety of purposes.

Can you safely ship your goods in a mailer?

Mailers are excellent for shipping flat or thin, lightweight items such as apparel, books, picture frames, wallets, sunglasses, cosmetics, jewelry and essential oils. Many brands that could ship in mailers opt for shipping boxes instead for various reasons such as branding, versatility and added protection.

The following paragraphs will provide information on how to make the best decision for your product’s packaging. Typically, a mailer wins on operational, cost and sustainability dimensions – however, a shipping box offers a higher-end customer experience. If you’re orders vary significantly in quantity and size, it might be better to go with a shipping box instead.

You can design your ideal packaging here online: Pacdora

A mailer box is more cost-efficient?

When it comes to mailing products, it is more sustainable to use a mailer rather than a box because they require less paper and glue. If you are worried about your product being damaged, don’t be – as long as you use a good quality mailer, your product will be just fine. In terms of postage rates, it is often cheaper to use a flat rate that you can only get through a flexible mailer. Make sure to do your research so that you are getting the best rates possible from your shipping company.

When it comes to packaging, one of the most common mistakes made is using a large box for small items. Though shippers may do this to increase the amount of product that can be stored in the box and therefore fulfill orders faster, it comes at a high cost. This includes the use of more materials, a higher unit price, wasted space in trucks or planes, extra waste for consumers to throw out, and potentially the loss of a loyal customer. We encourage you to right-size your packaging; a thin envelope is often the best strategy.

Fulfillment Speed: Mailers are by far the quickest option when it comes to packaging and sending out your products. Open the mailer, insert the product, peel the paper strip and seal the mailer shut (using extra pressure if using a paper mailer) – it’s that easy!

Storage Space: Mailers take up hardly any space in your warehouse. This is due to their slim and snug design.

Product Variety: You may need a couple of different sizes of mailers to account for all of your SKUs. But your customers will appreciate a well-fitted envelope that doesn’t look too bulky.

Unit Cost: Mailers have some of the most competitive unit costs, making them a cost-effective option.

What about shipping boxes?

When looking for a shipping box, you might hear them referred to as mailer boxes or corrugated boxes. These terms are used interchangeably because both shipping boxes and corrugated boxes are made from corrugated sheets. Cardboard boxes are technically made from paperboard, but the term is often used to describe both shipping and corrugated boxes.

You can design your ideal packaging here online: Pacdora

Advantages of Shipping Boxes

The unboxing experience is crucial for any business that wants to make a lasting impression on their customers. By using shipper boxes, especially in presentation styles such as tab locking and literature mailer boxes, you can create a customer experience that they’ll never forget. Custom branded boxes, tissue paper, and other decorative void fill make for a layered packaging strategy your customers will appreciate – especially if you sell premium products. That said, while a mailer may not give the feeling of opening a present at Christmas, you can still wow your customers through custom branding, custom notecards, and well-placed tissue paper.

Versatile shipper boxes are key for businesses that ship various orders – some with just one item but others with multiple items in distinct sizes. Many companies can’t stock both mailers and different types of boxes, so they rely on versatile boxes that can be used for almost all of their orders.

Design Your Custom mailer boxes at Pacdora

Looking for a unique and stylish way to send out your next mailing? Look no further than Pacdora! We offer custom mailer boxes that are perfect for any occasion. Whether you’re sending out invitations, thank you cards, or just a regular ol’ letter, our boxes will make sure your mail stands out from the rest. Plus, we offer a variety of colors and designs to choose from, so you can find the perfect look for your brand. So what are you waiting for? Start designing your custom mailer boxes today!